Dongguan City Jiexin Electromechanical Equipment CO., LTD.
15+yrs Professional High-speed connectors & Fakra Cable assemblies automated assembly line & solutions
15+yrs Professional High-speed connectors & Fakra Cable assemblies automated assembly line & solutions
I. Definition of non-standard industrial automation :
Non-standard industrial automation means the non-standard class of automation equipment customized according to customer needs. The same belongs to the automation field, the function is according to the enterprise user process requirements and tailor-made design, customized automation machinery and equipment, its operation is convenient, flexible and humane, the function can be added according to the user’s requirements, can be changed in a large margin. Currently commonly used in industrial, electronic, medical, health and aerospace fields.
Second, the application of Industrial automation equipment:
The main industries where automation equipment is applied: production, assembly, testing and packaging in manufacturing and special equipment manufacturing industries; home appliances, printing, textile and assembly industries; production, manufacturing and installation of auto parts in the auto manufacturing industry; production conveying and packaging in the food industry; product conveying in electronic and electrical production lines; production, testing and packaging in the biomedical industry; and storage facilities in the logistics and e-commerce industries also have Wide range of applications.
Third, the classification of non-standard industrial automation equipment:
From the use of function is divided into:
Production equipment, assembly equipment, load transfer equipment, testing equipment, packaging equipment, etc.
Divided according to customer industries, the following elements are generally available:
Non-standard belt line series;
Non-standard timespeed chain series;
Non-standard chain plate line series;
Non-standard roller line series;
Non-standard drying line series;
Non-standard assembly line series;
Non-standard automation special machine series.
Non-standard VCM assembly machine production series
Classification in form:
1、Automation assembly line:
Automatic roller assembly line, belt assembly line, chain plate assembly line, timespeed chain assembly line, automatic assembly line, automatic assembly line, automatic packaging line, etc.;
2、industrial Automation equipment:
Automatic winding machine, automatic soldering machine, automatic assembly machine, automatic testing machine, automatic slitting machine, automatic laser marking machine, automatic sealing machine, automatic screw locking machine, etc.
3、Packaging
Automatic sealing machine, automatic labeling machine, automatic laminating machine, automatic coding machine, automatic packing machine, automatic hot stamping machine.
4. Food and beverage processing equipment:
Beverage automatic production line, food packaging machinery, leisure food processing equipment canned food processing equipment
5. Plastic machinery:
Automatic injection molding machine, color masterbatch sorting machine, color masterbatch weighing machine, plastic deburring equipment
6. Battery industry:
Automatic assembly line of rechargeable batteries, automatic stacking machine, automatic battery welding machine, automatic sealing machine, pole piece into the shell machine, battery hot and cold press, automatic liquid injection machine, automatic punching and cutting machine, battery cutting edge, folding edge, hot edge machine.
7. Plug switch industry equipment:
Plug shrapnel automatic riveting silver point machine, plug pole piece automatic chamfering and milling machine,
Micro switch automatic assembly machine, wall switch plug socket, plug switch automatic assembly machine, terminal block automatic assembly machine, socket three-pole module automatic assembly machine.
8. Automobile manufacturing industry:
Wheel automatic grinding and polishing, auto fuse assembly machine, auto automatic production line, auto connector automatic assembly machine
9、Connector:
Twist pin automatic raw drum waist machine, wire spring hole automatic threading machine, pin automatic crimping machine, pin diameter sorting machine, RJ connector automatic assembly machine, connector automatic pin machine, optical fiber automatic assembly machine, jack automatic closing machine, twist pin automatic detection alignment machine, USB automatic assembly machine, HDMI female chassis automatic plug end machine, auto connector automatic assembly machine.
10. Mobile phone industry:
Cell phone interface automatic assembly machine, cell phone screen laminating machine, cell phone shield attachment machine, cell phone screen laminating machine, cell phone automatic coding machine
11. Hardware accessories industry:
Door and window actuator automatic assembly machine, spring steel ball semi-automatic assembly machine, hinge automatic assembly machine, door handle automatic assembly machine, door handle the automatic grinding and polishing machine, crescent lock automatic assembly machine, steering angle automatic bending machine, hardware profile automatic cutting machine.
12. Automatic assembly machine for security locks:
Lock core automatic drilling and rounding machine, lock core automatic assembly machine, lock core automatic drilling machine, key automatic milling teeth deburring machine.
13、Cosmetic container pump head series:
Trigger pump head automatic assembly machine, standard trigger automatic assembly machine, chemical agent pump head automatic assembly machine, medical sterilization pump head automatic assembly machine. Soft and hard tube assembly machine.
14. Electronic and electrical industry:
Earphone automatic assembly machine, LED lamp automatic assembly machine, ignition automatic assembly machine, electrical parts automatic assembly machine, water dispenser refrigeration piece automatic soldering machine, skeleton automatic pin insertion machine.
15. Robot automation equipment:
Robot automatic welding, robot automatic grinding and polishing, robot automatic material picking, multi-key operation robot.
I. Definition of non-standard industrial automation :
Non-standard industrial automation means the non-standard class of automation equipment customized according to customer needs. The same belongs to the automation field, the function is according to the enterprise user process requirements and tailor-made design, customized automation machinery and equipment, its operation is convenient, flexible and humane, the function can be added according to the user’s requirements, can be changed in a large margin. Currently commonly used in industrial, electronic, medical, health and aerospace fields.
Second, the application of Industrial automation equipment:
The main industries where automation equipment is applied: production, assembly, testing and packaging in manufacturing and special equipment manufacturing industries; home appliances, printing, textile and assembly industries; production, manufacturing and installation of auto parts in the auto manufacturing industry; production conveying and packaging in the food industry; product conveying in electronic and electrical production lines; production, testing and packaging in the biomedical industry; and storage facilities in the logistics and e-commerce industries also have Wide range of applications.
Third, the classification of non-standard industrial automation equipment:
From the use of function is divided into:
Production equipment, assembly equipment, load transfer equipment, testing equipment, packaging equipment, etc.
Divided according to customer industries, the following elements are generally available:
Non-standard belt line series;
Non-standard timespeed chain series;
Non-standard chain plate line series;
Non-standard roller line series;
Non-standard drying line series;
Non-standard assembly line series;
Non-standard automation special machine series.
Non-standard VCM assembly machine production series
Classification in form:
1、Automation assembly line:
Automatic roller assembly line, belt assembly line, chain plate assembly line, timespeed chain assembly line, automatic assembly line, automatic assembly line, automatic packaging line, etc.;
2、industrial Automation equipment:
Automatic winding machine, automatic soldering machine, automatic assembly machine, automatic testing machine, automatic slitting machine, automatic laser marking machine, automatic sealing machine, automatic screw locking machine, etc.
3、Packaging
Automatic sealing machine, automatic labeling machine, automatic laminating machine, automatic coding machine, automatic packing machine, automatic hot stamping machine.
4. Food and beverage processing equipment:
Beverage automatic production line, food packaging machinery, leisure food processing equipment canned food processing equipment
5. Plastic machinery:
Automatic injection molding machine, color masterbatch sorting machine, color masterbatch weighing machine, plastic deburring equipment
6. Battery industry:
Automatic assembly line of rechargeable batteries, automatic stacking machine, automatic battery welding machine, automatic sealing machine, pole piece into the shell machine, battery hot and cold press, automatic liquid injection machine, automatic punching and cutting machine, battery cutting edge, folding edge, hot edge machine.
7. Plug switch industry equipment:
Plug shrapnel automatic riveting silver point machine, plug pole piece automatic chamfering and milling machine,
Micro switch automatic assembly machine, wall switch plug socket, plug switch automatic assembly machine, terminal block automatic assembly machine, socket three-pole module automatic assembly machine.
8. Automobile manufacturing industry:
Wheel automatic grinding and polishing, auto fuse assembly machine, auto automatic production line, auto connector automatic assembly machine
9、Connector:
Twist pin automatic raw drum waist machine, wire spring hole automatic threading machine, pin automatic crimping machine, pin diameter sorting machine, RJ connector automatic assembly machine, connector automatic pin machine, optical fiber automatic assembly machine, jack automatic closing machine, twist pin automatic detection alignment machine, USB automatic assembly machine, HDMI female chassis automatic plug end machine, auto connector automatic assembly machine.
10. Mobile phone industry:
Cell phone interface automatic assembly machine, cell phone screen laminating machine, cell phone shield attachment machine, cell phone screen laminating machine, cell phone automatic coding machine
11. Hardware accessories industry:
Door and window actuator automatic assembly machine, spring steel ball semi-automatic assembly machine, hinge automatic assembly machine, door handle automatic assembly machine, door handle the automatic grinding and polishing machine, crescent lock automatic assembly machine, steering angle automatic bending machine, hardware profile automatic cutting machine.
12. Automatic assembly machine for security locks:
Lock core automatic drilling and rounding machine, lock core automatic assembly machine, lock core automatic drilling machine, key automatic milling teeth deburring machine.
13、Cosmetic container pump head series:
Trigger pump head automatic assembly machine, standard trigger automatic assembly machine, chemical agent pump head automatic assembly machine, medical sterilization pump head automatic assembly machine. Soft and hard tube assembly machine.
14. Electronic and electrical industry:
Earphone automatic assembly machine, LED lamp automatic assembly machine, ignition automatic assembly machine, electrical parts automatic assembly machine, water dispenser refrigeration piece automatic soldering machine, skeleton automatic pin insertion machine.
15. Robot automation equipment:
Robot automatic welding, robot automatic grinding and polishing, robot automatic material picking, multi-key operation robot.
“Non-standard automated manufacturing equipment” is a concept that corresponds to the so-called “standard automation”. In the industrial field, in order to cope with the production of high-volume stereotyped products, production lines are designed with standardized fixtures and tools, and strict SOP (Standard Operating Procedure), BOM (Bill of Materials) and SIP (Standard Operating Procedure for Product Inspection) are developed to effectively manage the entire production process of the product line. The effect of high production efficiency, low cost and good quality is achieved, which means the production mode of “standard automation” is adopted.
How to make non-standard automation equipment?
1、Standard operating instructions (SOP for short)
Adopt the form of a written file with illustration and text to make clear and unmistakable provisions for all specific actions in manufacturing and assembly, tools, cutters and fixtures used, raw materials and parts (including standard parts) to be processed and assembled, as well as specific requirements for each process, and sequential processing order. And the use of ‘anti-dull’ description and the corresponding measures, so that ordinary employees can use the simple method of ‘according to the diagram’, according to the SOP to carry out and complete the processing, assembly tasks.
2、Product standard inspection work instructions (referred to as SIP)
The form of a written file with illustration and text, the raw and auxiliary materials required in the manufacturing and assembly processes, all the semi-finished products, and the end products, against the technical requirements (i.e. dimensional tolerance, surface roughness, form tolerance, material and appearance) at regular intervals or according to a certain frequency, using the specified testing instruments, inspection tools and testing methods, for process and technology inspection. And the ‘anti-dulling’ description and corresponding measures are adopted so that ordinary employees can use the simple method of ‘according to the diagram’ to carry out and complete the inspection work tasks of all raw and auxiliary materials, processing, assembly and all other processes and finished products against SIP.
3, parts and bill of materials (referred to as BOM sheet)
The project or production, assembly process, all the parts, raw and auxiliary materials, standard parts and the required tools, tools and fixtures, using a standardized form, in accordance with the ‘sub-category’ way, the raw and auxiliary materials, parts, tools, tools and standard parts of the name, type specifications, quantity, parts Serial number, drawing number and technical requirements, as well as the name of the supplier and other information, (if necessary, the corresponding supplementary description of the nature of the picture in the comments column) in accordance with the requirements of ‘anti-dull’, in the BOM table clearly and completely recorded.
4、Production line (referred to as product line)
It is a mode in which raw and auxiliary materials are processed and assembled through the process and procedures, and after the necessary N processes, the required products can finally be produced continuously and stably. Generally, the raw and auxiliary materials and semi-finished products are sent to each processing station continuously by conveying conveyor until they are sent to the last process to complete the whole processing or assembly work.
5、Whole process (process for short)
In short, it means the whole manufacturing process of processing and assembling from the raw and auxiliary materials and parts to the completion of the end product.
What is the main purpose of the design work of “non-standard automation machine”?
1, generally is the use of automation parts such as: electric slide, cylinder, various motors (such as: stepper motor or servo motor) and other drive units, and sensing components (such as various purposes of the sensor), as well as electric rotary table, belt conveyor, handling robot and other mechanical devices for conveying materials, and then with the clamping jaws, vacuum suction cups, push rod and other executive components, and supplemented by a flexible program of automatic control unit, to replace the original corresponding manual or mechanical movements in the production process to enhance production capacity;
2. replacing the original production process and improving quality by enhancing the precision of mechanical action movements and motion beats;
3、Mainly by reducing the labor on the process, reducing labor intensity and lower production cost.
Many friends in the preliminary program design stage, it is easy to ignore these three main purposes, and often end up causing the whole has been designed, and the production of completed equipment as a whole scrap. The result is a very serious consequence.
What is the main work of “non-standard automation equipment” design work?
1、Collection of information
Understand in detail all the specific details of the original process, production process or production equipment, and the existing capacity, the number of labor, how many existing processes, process quality (or product quality), raw and auxiliary materials, etc.. It is better to go to the production line to ask, survey and understand the competent engineers and operation staff at multiple levels, and to understand the environmental requirements in the workplace, and whether there are any special requirements.
2、Understand the requirements
Understand the main purpose and requirements to be achieved by the engineer in charge of the customer side.
3、Program Confirmation
According to the above two basic situations, combined with the available conditions, put forward a preliminary feasibility program for the team to discuss collectively, and then delivered to the customer to confirm (generally there will be several round trips before the program is initially finalized, it is recommended that the customer start to provide samples and loose parts and 2D/3D drawings at the stage of demand formation in order to quickly give a more accurate assessment of the program).
4、Selecting main components
After the feasibility plan is confirmed by the customer, the selection of automation parts will be started (generally, when doing the feasibility plan, the initial selection action is also required).
5、Parameter verification
According to the customer’s requirements on production capacity (generally refers to the time required for the whole cycle), the whole process of work step design, and the function of the selected automation parts for verification and confirmation.
6、Conventional design
After the above work is completed, the design work of the general sketch of the assembly can be carried out, and enter the regular mechanical design workflow. At the same time, electrical engineers and programmers will carry out the design and preparation of electrical schematics and program control software based on the overall implementation plan and work-step flow chart.
7、Audit and customer confirmation
After the completion of mechanical design, external procurement of automation components, machined parts, electrical diagrams and program control diagrams, after the standard audit and customer reconfirmation, you can carry out manufacturing, assembly and commissioning work, and enter the trial run stage after completion.
8、Site commissioning
Through trial operation and testing, after the design requirements can be met and customer requirements can be realized, we can proceed to the customer site installation and commissioning stage. Until the completion of the entire project.
The above eight main aspects of the work, depending on the actual situation of the specific project, need to make appropriate adjustments. The specific content of each major aspect of work must be carried out in strict accordance with the work specifications.
In the field of process automation equipment engineering, the focus is on optimizing clients’ product processes and using automatic processing assembly products to achieve their sales strategies.
By automating these tasks, businesses can reduce costs, improve accuracy, and increase efficiency. This allows employees to focus on more strategic tasks that require human judgment and decision-making.
To mitigate these risks, it is important to have proper testing and quality assurance processes in place before implementing process automation. It is also important to have backup plans in case of system failures, such as manual processes that can be used as a backup.
Robotic Process Automation (RPA) is a technology that enables the automation of repetitive and time-consuming tasks by using software robots. As an automation assembly solution equipment engineer, we can use RPA to optimize the assembly process and reduce labor costs.
With RPA, robots can be programmed to perform specific tasks, such as moving raw materials and assembling final products. By automating these tasks, we can achieve greater assembly accuracy and reduce the risk of errors, resulting in a higher-quality end product.
In addition to improving accuracy, RPA can also help to optimize the assembly process through process refinement. By analyzing the assembly process, we can identify areas for improvement and implement changes to maximize efficiency. This will ultimately lead to cost savings and increased customer satisfaction.
As an automation assembly solution equipment engineer, our primary objective is to ensure that our customers are satisfied with the final product. One way we can achieve this is by utilizing Robotic Process Automation (RPA) to automate the assembly process.
By using RPA, we can program robots to perform specific tasks, such as moving raw materials and assembling final products. This will not only reduce labor costs but also improve the accuracy of the assembly process and reduce the risk of errors.
Moreover, RPA can help us optimize the assembly process through process refinement. We can analyze the assembly process, identify areas for improvement, and implement changes to maximize efficiency. This will ultimately lead to cost savings and increased customer satisfaction.
In addition to these benefits, RPA can also help to increase productivity. Because robots are not limited by the same physical and mental constraints as human workers, they can work around the clock without the need for breaks or rest periods. This means that we can produce more products within a shorter time frame, which can lead to increased profits and a competitive advantage in the market.
Another advantage of RPA is that it can help to reduce the risk of workplace injuries. By automating tasks that are dangerous or physically demanding, we can protect our workers from harm and create a safer work environment. This can lead to increased morale and a more positive workplace culture.
Finally, using RPA can also help us to reduce our environmental impact. By optimizing the assembly process and reducing the amount of waste produced, we can minimize our carbon footprint and contribute to a more sustainable future.
In conclusion, Robotic Process Automation is a powerful tool that can help us to achieve greater assembly accuracy, reduce labor costs, optimize processing, increase productivity, create a safer workplace, and reduce our environmental impact. By utilizing RPA, we can provide our customers with high-quality products, increase profits, and contribute to a better future for everyone.
Efficient assembly automation solutions for the wiring harness and connector production refer to technologies and processes that streamline the manufacturing process of these components. These solutions aim to increase productivity, reduce errors, improve quality, and lower costs.
Efficient assembly automation solutions offer several benefits to the wiring harness and connector production. They help eliminate manual labor, minimize human errors, enhance production speed, reduce downtime, improve product consistency, and optimize resource utilization. These solutions also contribute to cost savings, better quality control, and increased customer satisfaction.
Robotic systems play a crucial role in efficient assembly automation for wiring harnesses and connector production. These robots can perform repetitive tasks with high precision and speed, reducing the need for manual labor. They can handle intricate wire routing, connector insertion, and soldering operations, ensuring consistent and accurate results.
Efficient assembly automation solutions rely on various technologies such as robotic systems, automated wire cutting and stripping machines, crimping and soldering machines, vision systems for quality control, conveyor systems, and advanced software for programming and control.
Automated wire cutting and stripping machines significantly improve efficiency in the wiring harness and connector production. These machines can rapidly process wires of various lengths and gauges, precisely cutting and stripping them. They eliminate the need for manual labor, reduce wire waste, and enhance overall production speed and accuracy.
Vision systems are instrumental in efficient assembly automation for the wiring harness and connector production. These systems utilize advanced cameras and software algorithms to inspect and verify the quality of connectors, wires, and crimped/soldered joints. They can detect defects, measure dimensions, and ensure compliance with strict manufacturing standards.
Conveyor systems are essential for efficient assembly automation in the wiring harness and connector production. These systems facilitate the transportation of components, eliminating the need for manual handling and reducing worker fatigue. They ensure a smooth flow of materials between different workstations, optimizing production speed and minimizing bottlenecks.
Software plays a pivotal role in efficient assembly automation for the wiring harness and connector production. It enables the programming and control of automated machines and robots, allowing seamless integration and coordination. Advanced software platforms offer features like real-time monitoring, production data analysis, integration with other manufacturing systems, and workflow optimization.
Efficient assembly automation solutions significantly reduce errors in the wiring harness and connector production by minimizing human intervention. Automated machines and robots ensure accurate wire routing, correct connector insertion, and consistent soldering/crimping, reducing the probability of defects and rework. Vision systems and software algorithms perform quality checks, ensuring that only compliant components move forward in the production process.
Companies can implement efficient assembly automation solutions for the wiring harness and connector production by conducting a thorough analysis of their production processes, identifying areas for automation, and selecting suitable automated machines and robotic systems. Collaboration with experienced automation solution providers and investing in training and maintenance is crucial for successful implementation.
How to select the right non-standard automation equipment and professional equipment supplier?
Technology is constantly developing, and the demand for non-standard automation and professional equipment in the electronics industry is getting higher and higher. When purchasing non-standard automation and professional equipment, how to select the right supplier is a very important step. The following will provide you with detailed information on how to select the right supplier of non-standard automation and professional equipment in the electronics industry so that you can quickly find the right supplier for your needs.
Technical capability and experience
When selecting a supplier for non-standard automation and professional equipment, the first thing to consider is the supplier’s technical capability and experience. The technical capability and experience of the supplier is a key factors in determining the quality of the product and the level of service. Sourcing personnel should choose a supplier with extensive experience and expertise and understand the experience and technical support capabilities of the supplier’s engineers. In addition, for products that require customization, it is important that the supplier has the ability to develop and design in-house.
Check the technical qualification of suppliers: Procurement personnel can check the technical qualification of suppliers, such as ISO certification, CE certification, UL certification, etc., to understand their technical capability and quality management level.
Understand the R&D capability of suppliers: Procurement personnel can understand the R&D capability of suppliers, including the size of their R&D team, technical level, R&D investment, etc., to understand their technical strength and innovation capability.
Ask suppliers about their technical solutions: Purchasing personnel can ask suppliers about their technical solutions, including technical processes, product design, equipment selection, etc., in order to understand their technical capabilities and problem-solving abilities.
Visit suppliers’ production bases: Procurement personnel can visit suppliers’ production bases to learn about their production equipment and manufacturing processes in order to assess their manufacturing capabilities and technical levels.
Quality and Reliability
In the electronics industry, quality and reliability are critical factors. Sourcing personnel should select suppliers of non-standard automation and specialized equipment that can provide high quality and reliability. It is important to understand the supplier’s product quality and manufacturing process, and how they ensure product quality and reliability. Also, checking the supplier’s certifications and credentials is a necessary step. When selecting a supplier, purchasers can refer to other customers’ experiences and reviews on social media.
Check the supplier’s product quality: Procurement personnel can learn about the supplier’s product quality and reliability, such as the failure rate, lifetime and other indicators of the product.
Understand suppliers’ production process: Procurement personnel can understand suppliers’ production process and quality management system, including product testing, process control, etc., to understand their quality control capability and reliability assurance capability.
Require suppliers to provide quality assurance: Procurement personnel can require suppliers to provide quality assurance, such as product quality assurance, after-sales service assurance, etc., to ensure the quality and reliability of products.
Refer to other customers’ experience: Purchasing personnel can refer to other customers’ experiences to understand suppliers’ product quality and reliability to make better decisions.
Cost and delivery time
Cost and delivery time are also factors for purchasers to consider. When selecting a supplier for non-standard automation and specialized equipment, purchasers need to communicate with the supplier about price and delivery time and compare them with other suppliers. In addition, purchasers need to consider the allocation of purchasing costs and return on investment. Some suppliers may offer better prices and lead times, but that doesn’t mean they are the best choice. Sourcing personnel needs to consider all factors together to make the best choice.
Understand suppliers’ quotes and lead times: Procurement staff can understand suppliers’ quotes and lead times and compare them with other suppliers to choose the best price and shortest lead time.
Consider the overall cost: Purchasing personnel need to consider not only the price of individual equipment but also the overall cost, such as the cost of maintenance and consumables consumption of the equipment, in order to make a more comprehensive decision.
Require suppliers to provide reasonable prices and delivery times: Buyers can require suppliers to provide reasonable prices and delivery times, for example, diverse customized equipment usually requires longer delivery times, but suppliers can offer favorable prices, etc.
Consider production lead time: Procurement personnel also need to consider the supplier’s production lead time and delivery time to ensure on-time delivery of equipment and to reduce delays and incur additional costs.
Supplier Reputation
Choosing a supplier with a good reputation can prevent purchasers from having problems with product quality, cost and service. Therefore, selecting a supplier with a good reputation is also a necessary step. Purchasing personnel can refer to the supplier’s certifications and credentials, as well as reviews on social media and other customers’ experiences to understand the supplier’s credibility. It is also a good idea to contact the supplier’s existing customers to learn about their reviews and experiences with the supplier.
Understand the supplier’s customer base and collaboration cases: Understanding the supplier’s customer base and collaboration cases can help buyers understand the supplier’s market reach and credibility.
Checking suppliers’ credit ratings and industry reputation: Checking suppliers’ credit ratings and industry reputation can understand suppliers’ credibility and market reputation. Purchasing personnel can check the credit rating and industry reputation of suppliers through the Internet or third-party organizations.
After-sales service
After-sales service is also a very important factor when choosing a supplier for non-standard automation and professional equipment. Purchasing personnel need to know the after-sales service provided by the supplier, including repair, maintenance, technical support and training. A supplier’s after-sales service can help purchasers solve problems and reduce production downtime, as well as improve product life and reliability. Therefore, it is important to choose a supplier that offers comprehensive after-sales service.
Understand supplier’s after-sales service: Procurement personnel can understand supplier’s after-sales service and support, such as equipment installation and commissioning, training, maintenance, spare parts supply, etc., to ensure the normal operation and maintenance of equipment in the process of use.
Require suppliers to provide perfect after-sales service: Procurement personnel can require suppliers to provide perfect after-sales service and support, such as timely response to customer problems, quick troubleshooting, etc., to ensure customer experience and satisfaction in the process of use.
Refer to feedback from other customers: Procurement personnel can refer to feedback from other customers to understand the after-sales service and support of suppliers in order to make better decisions.
Consider long-term relationships: Procurement personnel also need to consider establishing long-term relationships with suppliers to get better after-sales service and support.
In addition to the above five aspects, procurement personnel can also refer to the following tips to select the right supplier for non-standard automation and specialized equipment:
Research market trends and competitive environment: Understanding market trends and the competitive environment can help buyers better understand the strengths and weaknesses of suppliers.
Attend industry exhibitions and conferences: Attending industry exhibitions and conferences can help buyers learn about the latest technologies and products in the industry and establish contacts with suppliers.
Seek professional advice: Buyers can seek professional advice from professional organizations and consulting firms to understand suppliers’ strengths, weaknesses and market position.
Conduct site visits: Site visits can help buyers understand suppliers’ production processes and equipment, as well as their manufacturing capabilities and technical levels.
Selecting the right supplier for non-standard automation and specialized equipment is an important part of the procurement process in the electronics industry. Procurement personnel need to consider factors such as suppliers’ technical capability and experience, quality and reliability, cost and delivery time, suppliers’ credibility and after-sales service, and refer to tips such as market trends and competitive environment, industry exhibitions and conferences, professional opinions and site visits to select the most suitable suppliers. We hope this article can provide some valuable help to electronics industry buyers in selecting non-standard automation and professional equipment Vendors.
Common non-standard automation terminology and equipment performance indicators that procurement personnel need to know
As a buyer, understanding common non-standard automation and specialized equipment terminology is critical to selecting the right supplier and equipment. The following are some commonly used terms and their meanings:
Automation control system: It refers to the automation system controlled by a computer, which can control the operation and process of various equipment such as mechanical, electrical, hydraulic, pneumatic, etc.
Sensor: refers to a device that can convert physical quantities into electrical signals, such as temperature sensors, pressure sensors, optical sensors, etc.
PLC (Programmable Logic Controller): refers to a programmable digital computer that can be used in automation control systems to program the relationship between various sensors and actuators.
HMI (Human Machine Interface): Refers to the display and operator panel on a device that allows the operator to interact with the device.
Servo system: Refers to a closed-loop control system composed of motors, sensors, controllers, etc., capable of precisely controlling the position, speed, acceleration and other parameters of the motion.
Machine Vision: refers to the technology that uses cameras and image processing technology for product inspection, identification and positioning.
Industrial robots: refers to robots that can perform a variety of complex operations and tasks, such as welding, assembly, handling, etc.
Energy-saving technology: refers to some measures used in the design of equipment and systems, such as photovoltaic power generation and heat pump technology, to reduce energy consumption and environmental pollution.
Precision processing: refers to the processing process that requires extremely high precision and stability, such as laser cutting, CNC machining, etc.
Safety control: refers to the safety of equipment and personnel through mechanical and electronic equipment and other measures, such as safety gates, emergency stops, etc.
In addition to common non-standard automation and specialized equipment terminology, purchasers need to understand some performance indicators so that they can more fully evaluate the advantages and disadvantages when selecting equipment. The following are some of the performance indicators for non-standard automation equipment:
Speed: The speed at which the equipment can complete a certain action or job. For efficient production scenarios such as production lines, equipment speed is a very important performance indicator.
Accuracy: refers to the accuracy of the equipment to perform a certain operation or work, such as measurement accuracy, processing accuracy, etc. The higher the precision, the higher the value of using the equipment.
Reliability: It refers to the failure rate of the equipment under the condition of stable operation for a long time. Purchasing personnel should consider the reliability of the equipment to ensure the continuity and stability of the production line.
Scope of application: It refers to the working scenario and application scope that the equipment is applicable to. Procurement personnel need to understand the scope of application of the equipment to ensure that the equipment can meet the needs of the production line.
Technology content: refers to the core technology and innovation points adopted by the equipment. For technology-based enterprises and high-end manufacturing enterprises, the higher the technical content of the equipment, the more it can reflect the core competitiveness of the enterprise.
Maintenance cost: It refers to the maintenance cost and repair cost required for the equipment in daily use. Procurement personnel needs to consider the maintenance cost and service life of the equipment in order to get the best return on investment.
Expandability: Whether the equipment can be expanded and upgraded in the future according to the needs of the production line. For the future development and planning of the enterprise, the scalability of the equipment is also an important consideration.
Safety: Whether the equipment is safe for people and the environment in the process of operation. Procurement personnel need to consider the safety of the equipment to ensure the safety of personnel during production and the sustainable use of the equipment.
The above are some common performance indicators of non-standard automation equipment. When selecting suppliers and equipment, purchasing personnel need to have a certain understanding of these performance indicators and consider all aspects in conjunction with the actual demand in order to select the most suitable equipment and suppliers.
Automated manufacturing is a process in which manufacturing tasks are performed by computer-controlled equipment, robotics and other automated systems, with little or no intervention from human operators. Automated manufacturing systems typically include a combination of hardware and software components that work together to complete production tasks with greater efficiency and accuracy than traditional manufacturing methods.
At jxautomated.com, we specialize in the research and development of non-standard automation equipment for various industries, including automotive wiring harness equipment, automotive connector assembly equipment, transformer assembly testing packaging equipment, winding equipment, mold fixtures, visual inspection equipment, and more. Our team is dedicated to helping clients understand the different types of automated manufacturing, as well as the potential return on investment (ROI) and profit margins.
Types of Automated Manufacturing
There are various types of automated manufacturing, each with its own unique advantages and applications. Some of the most common types include:
– Assembly automation: This type of automation is used to assemble products from individual parts. It can be used for a variety of industries, including automotive, electronics, and medical devices.
– Fixed automation: This type of automation is used for high-volume production of a single product. It typically involves specialized equipment that is designed to perform a specific task.
– Medical automation: This type of automation is used in the medical industry to produce sterile products, such as syringes and medical devices.
– Plastic automation: This type of automation is used to produce plastic products, such as bottles, containers, and packaging.
– Metal automation: This type of automation is used to produce metal parts, such as automotive components and aerospace parts.
– Electronic assembly automation: This type of automation is used to assemble electronic components, such as circuit boards and computer components.
– Automotive automation: This type of automation is used in the automotive industry to produce vehicles and their components.
– Wire harness automation: This type of automation is used to produce wiring harnesses for various industries, including automotive, aerospace, and industrial.
Return on Investment and Profit Margins
When it comes to automated manufacturing, understanding the potential ROI and profit margins is essential for making informed decisions about equipment investment. Depending on the type of automation and the industry it is used in, ROI and profit margins can vary widely.
Generally, the key benefits of automated manufacturing include increased efficiency, reduced labor costs, and improved quality control. By automating repetitive or dangerous tasks, companies can increase productivity while reducing the risk of injury or error. Additionally, automation can help companies respond more quickly to changes in demand, reducing the risk of stockouts or overproduction.
To determine the ROI and profit margins of a specific automated manufacturing system, it is important to consider factors such as equipment costs, production capacity, and labor savings. At jxautomated.com, our team can work with clients to analyze these factors and provide customized recommendations for equipment investment.
In conclusion, automated manufacturing is a complex and rapidly evolving field that offers many benefits for companies in a variety of industries. By understanding the different types of automation and the potential ROI and profit margins, companies can make informed decisions about equipment investment and position themselves for long-term success.
Automated visual inspection (AVI) is a technology that utilizes computer vision and artificial intelligence algorithms to detect defects in products or components. This method of inspection offers several benefits compared to manual inspection.
Firstly, AVI is more accurate and reliable than manual inspection. Automated systems can detect defects that are not visible to the human eye, resulting in a higher detection rate. Additionally, automated systems are not prone to human error, ensuring consistent and reliable results.
Secondly, AVI is faster than manual inspection. Automated systems can inspect products at a much faster rate, reducing production time and increasing efficiency. This allows manufacturers to produce products at a higher rate without compromising quality.
Thirdly, AVI is cost-effective. Although the initial set-up cost of an automated system can be high, the long-term benefits outweigh the cost. Automated systems can reduce the need for manual labor, resulting in cost savings for manufacturers. Additionally, automated systems can detect defects early on, reducing the need for expensive rework or recall.
Lastly, AVI can improve product quality. By detecting defects early on, manufacturers can take corrective action before the product reaches the market. This ensures that only high-quality products are delivered to customers, improving customer satisfaction and reducing the risk of product returns.
In conclusion, automated visual inspection offers several benefits compared to manual inspection. It is more accurate, faster, cost-effective, and improves product quality. As a result, more and more manufacturers are adopting AVI technology to improve their production processes.
Automated visual inspection (AVI) not only offers benefits in terms of accuracy, speed, cost-effectiveness, and product quality, but it can also provide additional advantages. For example, AVI can generate data for process improvement and quality control. Automated systems can collect data on the inspection process, such as the number of defects detected, the types of defects, and the location of defects. This data can be used to identify trends and patterns, allowing manufacturers to make data-driven decisions to improve their processes and products.
Moreover, AVI can enhance worker safety by reducing the need for manual labor. Inspecting products manually can be a repetitive and physically demanding task, which can lead to injuries and fatigue. Automated systems can perform inspection tasks without putting workers at risk, making the work environment safer.
Another advantage of AVI is that it can be customized to meet the specific needs of different industries and products. Manufacturers can tailor the inspection process to their requirements, such as the size, shape, and color of the products. This flexibility allows AVI to be used in a wide range of industries, from electronics to food production.
In summary, automated visual inspection offers numerous benefits compared to manual inspection, including accuracy, speed, cost-effectiveness, product quality, data generation, worker safety, and customization. With the advancements in technology, AVI is becoming more accessible to manufacturers, and it is expected to become an essential part of the production processes in the future.
Automated Inspection refers to the use of machines and technology to inspect and examine products and materials without the need for human intervention. It is a technique used to improve the quality and efficiency of manufacturing processes by identifying defects and errors in products.
JX Automation is an automation equipment visual inspection solution Vendor, Our automated inspection types of equipment are specifically designed for the appearance inspection of valve seals, medical screws, watch precision gears, and other similar products. However, customers may have trouble understanding the types of equipment that are included in non-standard automated vision inspection equipment name details.
To help customers analyze the types of equipment included in non-standard automated vision inspection equipment name details, it is essential to understand the different components of automated inspection equipment. The equipment typically includes an image acquisition system, image processing software, and a decision-making system.
The image acquisition system is responsible for capturing images of the product or material being inspected. It can be a camera or a set of cameras that take multiple images from different angles. The image processing software then processes the images and extracts relevant information such as shape, size, color, texture, and defects. Finally, the decision-making system analyzes the processed data and makes a decision on whether the product or material is acceptable or not.
Automated inspection equipment is essential for quality control in manufacturing processes. It helps to reduce the risk of human error, increase efficiency, and improve product quality. By understanding the components of automated inspection equipment, customers can make informed decisions when choosing the right equipment for their specific needs.
High-speed connector assembly automation refers to the automated process of assembling connectors used in various industries, such as automotive, electronics, and telecommunications. It involves using advanced machinery and robotics to ensure fast and accurate assembly of connectors, improving production efficiency and reducing errors.
The Fakra connector automation solution is specifically designed for the automotive industry, where Fakra connectors are commonly used for high-speed data transmission. This automation solution streamlines the assembly process, ensuring precise and reliable connections, which in turn enhances the performance and reliability of automotive electronic systems.
An HSD cable production machine line is a comprehensive system that automates the manufacturing of High-Speed Data (HSD) cables. These cables are used for high-speed data transmission in applications such as automotive infotainment systems. The machine line automates processes like cable cutting, stripping, crimping, and testing, ensuring consistent quality and increased throughput.
Automotive connector assembly automation solutions aim to automate the process of assembling various types of connectors used in vehicles. By eliminating manual labor and integrating advanced robotics and machinery, these solutions significantly improve production efficiency. They reduce human errors, increase assembly speed, and ensure consistent quality, thereby boosting overall productivity in the automotive industry.
High-speed connector assembly automation offers several advantages. Firstly, it improves production efficiency by significantly reducing assembly time and minimizing errors. Secondly, automation helps meet high-quality standards consistently, leading to improved overall product performance. Lastly, it optimizes labor resources by minimizing the need for manual work, allowing employees to focus on more complex tasks.
The Fakra connector automation solution addresses key challenges faced by the automotive industry. It ensures precise and reliable connections, critical for modern vehicles’ complex electronic systems. By automating the assembly process, it also reduces costs associated with manual labor and lowers the risk of human error, resulting in improved product quality and reduced warranty claims.
HSD cable production machine lines are designed with versatility in mind. These systems can manufacture a wide variety of HSD cables with different specifications, lengths, and connector types. They can also adapt to changing production demands by allowing quick reconfiguration for different cable variants, ensuring cost-effectiveness and flexibility in cable manufacturing.
The need for automotive connector assembly automation solutions stems from several factors. Firstly, the increasing complexity and sophistication of automotive electronic systems require precise and reliable connector assembly. Secondly, the high volume of connector production necessitates faster assembly processes to meet market demands. Lastly, the need to improve production efficiency and reduce costs further pushes the adoption of automation solutions in the automotive industry.
High-speed connector assembly automation improves product quality by eliminating human errors associated with manual assembly. With automation, connectors are precisely placed, ensuring accurate connections and reducing the risk of faulty products. Automation also enables real-time monitoring and testing, allowing for immediate identification of any quality issues and preventing flawed products from reaching the market.
Yes, Jiexin Electromechanical Equipment CO., LTD. providers offer customized solutions tailored to specific connector assembly requirements. These solutions can be designed to accommodate unique connector shapes, sizes, and production capabilities. By working closely with automation providers and understanding the specific needs of the assembly process, companies can benefit from highly efficient and optimized automation solutions.
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